Thursday, September 17, 2009

Mortaring in the skimmer





I've been thinking about how to make sure the mortar that holds in and surrounds the skimmer gets into every nook and cranny if I make a form to hold it in place while I pour in the mortar. I figured out that I had to be able to place the skimmer in the form from the top because it was too big to fit through a hole in the form because of the flange. I even cut a notch in the opening to account for a small tab that kept me from sliding the skimmer straight down into the form. Instead, I would slide the skimmer down into the form about an inch from the face, then push it flush against the form over the tab. But unfortunately I did not think about how I would get the form off after the mortar was poured.
I had to break the form with my fingers to remove it, otherwise I would have disrupted the setting mortar and the position of the skimmer. But when I broke the form, the skimmer and the mortar moved anyway! I had a problem.
I must have worked that mortar and repositioned the skimmer for an hour to get it positioned correctly. Now I would have to hold the skimmer in place while the mortar set up to where it wouldn't move. I had to make sure it was level horizontally and vertically while maintaining 3/8" spacing from the wall for the future placement of the tile. I held and put pressure on it for over an hour, but it worked.

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